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Q What materials are required for vacuum infusion?
A A typical vacuum infusion setup may include peel ply, release film, infusion mesh, resin feed tubes, vacuum tubes, sealant tape and vacuum bagging film. The exact combination depends on the laminate structure, resin system and infusion layout.
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Q How do I select the right vacuum bagging film?
A The main factors include processing temperature, film elongation, thickness, width and compatibility with the resin and curing process. PE film is commonly used for standard-temperature infusion, while nylon film is suitable for higher processing temperatures.
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Q What is the difference between peel ply and release film?
A Peel ply is placed against the laminate and leaves a textured surface after removal. Release film separates the laminate or peel ply from breather and other consumables and may be perforated to control resin bleed and airflow.
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Q How do I choose an infusion mesh?
A The selection depends on part size, resin viscosity, laminate permeability and the required infusion speed. A higher-flow mesh can accelerate resin distribution, but the infusion layout must be designed carefully to avoid premature resin arrival or trapped air.
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Q What is the difference between perforated and non-perforated release film?
A Perforated release film allows controlled airflow or resin bleed through the film. Non-perforated release film creates a stronger separation barrier and prevents resin from passing through. The appropriate option depends on the molding and curing process.
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Q Can JLON supply a complete vacuum infusion consumables package?
A Yes. JLON can combine bagging film, peel ply, sealant tape, tubing, flow mesh, breather, release film and related accessories according to the customer’s production requirements.
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Q Can vacuum infusion consumables be supplied with reinforcement and core materials?
A Yes. JLON can supply vacuum infusion consumables together with fiberglass fabrics, carbon fiber fabrics, PVC foam, PET foam and other composite core materials.
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Q What is Sheet Molding Compound (SMC)?
A Sheet Molding Compound is a ready-to-mold, glass-fiber-reinforced thermoset composite supplied in sheet form and processed mainly by heated compression molding.
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Q Is Sheet Moulding Compound the same as Sheet Molding Compound?
A Yes. “Sheet Molding Compound” is the American English spelling, while “Sheet Moulding Compound” is the British / European spelling. Both are commonly abbreviated as SMC.
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Q How do I choose an SMC grade?
A Start with the finished component, application, required performance and molding conditions. JLON can compare these requirements with the available application-specific SMC reference formulations.
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Q Can SMC achieve UL94 V-0?
A Selected reference grades are specified as UL94 V-0 in the supplied TDS information. The applicable test thickness should be confirmed from the underlying test report before publication or project approval.
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Q Which SMC grade is suitable for electrical insulation?
A JLONSMC5004 is the current electrical reference grade. Its supplied data includes electrical strength of ≥12 kV/mm, arc resistance of ≥180 seconds and tracking resistance index of ≥600 V.
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Q Which SMC grade has the highest mechanical strength?
A JLONSMC1001 has the highest listed tensile strength at 160 MPa and flexural strength at 320 MPa among the supplied reference grades. JLONSMC6006W has the highest listed impact strength at 100 kJ/m².
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Q Is there a low-density SMC for lightweight applications?
A Yes. JLONSMC9009 has a listed density of 1.45 g/cm³ and is positioned for lightweight applications.
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Q Which SMC is suitable for Class-A vehicle surfaces?
A JLONSMC6008A4 is positioned for vehicle structural and large parts requiring Class-A surface quality. Its listed shrinkage is 0.05%.
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Q Can SMC be used for sectional water tanks?
A Yes. JLONSMC6006SX is designed for sectional water tank panels, and the supplied TDS states that the grade has passed WRAS certification.
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Q What are the typical SMC compression-molding conditions?
A The supplied TDS information gives a starting reference of approximately 1 minute per 1 mm of finished-part thickness, an upper mold temperature of 146–150°C, a lower mold temperature of 138–142°C and a press-force reference of approximately 1000 tons/m² of projected area. Final conditions should be adjusted to the actual part and process.
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Q How can I get a suitable SMC material recommendation?
A Send your current SMC TDS, target specification, molded-part drawing or application requirements. JLON can review the requirements and recommend an appropriate starting grade or formulation direction.
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Q What industries use SMC?
A Automotive, electrical, construction, and industrial sectors.
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Q Can SMC be customized?
A Yes, fiber content, resin type, and additives can be adjusted.
