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China Leading Sheet Moulding Compound(SMC) Supplier

Sheet moulding compound (SMC) or sheet moulding composite is a ready to mould glass-fibre reinforced polyester material primarily used in compression moulding.
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What is Sheet Moulding Compound?

Sheet moulding compound (SMC) or sheet moulding composite is a ready to mould glass-fibre reinforced polyester material primarily used in compression moulding.
Sheet moulding compound (SMC) is manufactured by dispersing long strands (usually >1") of chopped fiber (commonly glass fibers or carbon fibers on a bath of thermoset resin (commonly polyester resin, vinyl ester or epoxy resin)). The longer fibers in SMC result in better strength properties than standard bulk moulding compound (BMC) products. Also we provide long and continuous fiber or woven roving for extra reinforcement.
 
SMC is usually sold in rolls and then cut into smaller pieces called "loads." In a process called compression moulding, heat and pressure are applied to the charge to create a wide range of products from simple designs to complex components.

How to Produce Sheet Moulding Compound?

The slurry reservoir dispenses a dosed amount of the specified resin slurry onto a plastic carrier film. The carrier film passes through a chopper, which cuts fibres into the surface. Once these fibres have drifted through the depth of the resin paste, another layer is added on top to sandwich the glass. These sheets are compacted and loaded into a winder for storing the product as it matures. The carrier film is then removed and the material is cut into various shapes. The shape of the charge and the mould are determined according to the desired shape and the charge is then added to the mould. Heat and pressure are applied to the charge and once fully cured, the charge is removed from the mould and becomes the finished product. Fillers can both reduce weight, change physical properties and often increase strength. Challenges in the production process include wetting the filler, which can consist of glass microspheres or neatly aligned fibres rather than randomly chopped fibres; adjusting the mould temperature and pressure to provide the right geometry; and adjusting the chemistry to suit the end use.

Why Do Our Customers Choose Sheet Moulding Compound

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Excellent mechanical properties

 
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SMC material has extremely high strength and stiffness, enabling it to withstand high levels of pressure and tension. This gives it a significant advantage in the manufacture of components that are subjected to heavy loads.
  

versatile-(1)

 

Excellent electrical properties

 
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SMC materials have excellent insulating properties and arc resistance, making them ideal for the manufacture of electronic components and electrical parts. In addition, its low dielectric constant and low dielectric loss make it the material of choice in the communications field.

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Excellent chemical resistance

 
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SMC materials have good resistance to most acids, alkalis, salts and chemical solvents, and can be used for a long time in harsh chemical environments, showing good stability.
   
 
 

feather-(3)

 

Lightweight characteristics

 
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Compared with some traditional materials, SMC material has a lighter weight, which helps to reduce the overall weight of the product, especially in the aviation, automotive and other industries, this feature is particularly important.
  

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Easy processing and moulding

 
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SMC materials have good processing performance, and can be processed by various processes such as mould pressing and hot press moulding, which can produce products with complex shapes and precise dimensions.
  
 

protection-(3)

 

Environmentally friendly material

 
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SMC material can be recycled and reused, will not cause pollution to the environment, in line with the modern green development concept.
   
 
 

Our Sheet Moulding Compound And Their Applications

SMC JL-8002 for cast shower tray, door panels, building material

Item

Standard

Value

Density( g/cm³)

GB1463-88

1.8

Glass fiber content(%)

GB/T15568-95

22

Water absorption(%)

GB1462-88

≤0.2

Unit Weight (KG/m2)

/

4

Tensile Strength(Mpa)

GB1447-83

55

Flexural Strength(Mpa)

GB1449-83

120

Impact Strength( kJ/m²)

GB1451-83

50

HDT(℃)

GB1634-79

≥200

SMC JL-6006 for Truck parts

Item

Standard

Value

Density( g/cm³)

GB1463-88

1.8

Glass fiber content(%)

GB/T15568-95

30

Water absorption(%)

GB1462-88

≤0.2

Linear Shrinkage (%)

GB/T15568-95

0.12

Tensile Strength(Mpa)

GB1447-83

100

Flexural Strength(Mpa)

GB1449-83

220

Impact Strength( kJ/m²)

GB1451-83

100

HDT(℃)

GB1634-79

≥200

SMC JL-5001 for Power distribution box,Electric meter box,communication box

Item

Standard

Value

Density( g/cm³)

GB1463-88

1.8

Glass fiber content(%)

GB/T15568-95

22

Water absorption(%)

GB1462-88

0.2

Tensile Strength(Mpa)

GB1447-83

56

Flexural Strength(Mpa)

GB1449-83

155

Impact Strength( kJ/m²)

GB1451-83

55

Fire Retardancy(CLASS,mm)

UL94

V0

SMC JL-6006 for Truck parts

Item

Standard

Value

Density( g/cm³)

GB1463-88

1.75

Glass fiber content(%)

GB/T15568-95

33

Water absorption(%)

GB1462-88

≤0.2

Linear Shrinkage (%)

GB/T15568-95

0.1

Tensile Strength(Mpa)

GB1447-83

160

Flexural Strength(Mpa)

GB1449-83

300

Impact Strength( kJ/m²)

GB1451-83

120

HDT(℃)

GB1634-79

≥200

Sheet Moulding Compound FAQ

  • Q What are your terms of payment?

    A Usually we do EXW, FOB, CIF and DDU
  • Q What is the Guarantee to buy your products? How to resolve qualitycomplaints?

    A Offer TDS of each lot of production for confirmation before delivery.Once you have any quality problem, you can provide samples /pictures test data With our quality tracking system, we will give you feedback in short time. If the quality problem confirmed,we will send you replacement or make refund as you like.
  • Q What about your delivery time? Can we receive our goods on time?

    A Usually around 2-3 weeks after order confirmed. Exact delivery time depends on order quantity and Off-season/ busy season.
  • Q How can I get a sample from you to check quality?

    A Usually a sample will be prepared within one week after specification agreed.
  • Q Can your company customize products?

    A  Yes, We usually discuss with customers and help them find solutions.

Consult Your Sheet Moulding Compound Expert

We help you avoid the pitfalls to deliver the quality and value your PVC Foam Core need, on-time and on-budget.
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