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Polyimide foam

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Introduction of Polyimide Insulation Foam (PI Foam)


PI Foam



Polyimide Foam (PI Foam) refers to the molecular structure of the aryl heterocyclic polymer compounds containing imide groups, the main chain of the aryl ring and heterocyclic as the main structural unit, the beginning of the research is to meet the aerospace field for heat-resistant, high-strength, lightweight structural materials for the urgent needs of the polymer materials, polyimide is the best polymer materials can be used in practice the best overall performance, is located in the polymer new material Polyimide has excellent performance.

Polyimide Foam has excellent performance, its high temperature resistance, low temperature resistance, strong insulation, coefficient of thermal expansion similar to that of metals, excellent mechanical properties and processing performance, non-toxic, intrinsic flame retardant and other characteristics, so that it is widely used in various fields and play an irreplaceable role.


Specification of Polyimide Foam




Flexible Polyimide Foam Rigid Polyimide Foam

1 2 3 4 1 2
I. Physical and Chemical Properties Apparent Density, kg/m³ 5.0–6.0 6–10 10–15 15–32 70–110 110–200
Thermal Conductivity, W/m·K (23°C ±2°C) ≤0.04
Moisture Absorption Rate (Relative Humidity  95%±3%, temperature 49℃±2℃, time 96 h), % ≤5
Radiation resistance No significant changes in appearance after receiving a cumulative radiation dose of 10,000 Gy. After receiving a cumulative radiation dose of 200,000 Gy , no significant changes in appearance.
Temperature resistance -55°C for 12 hours: no cracking; 300°C for 12 hours: surface remains non-tacky. -55°C for 12 hours, no cracking; 300°C for 12 hours, no surface tackiness.
Acid Resistance (20% Hydrochloric Acid) Immersion for 24 hours, no surface changes
Alkali resistance (10% sodium hydroxide) Immersion for 24 hours, no surface changes
Oil resistance (120# gasoline) Soaked for 24 hours, no change in surface volume
Tensile strength, MPa ≥0.05 ≥0.06 ≥0.07 ≥0.08 ≥0.2 ≥0.3
Permanent Compression Deformation, % ≤30 ≤28 ≤25 ≤20
Compressive strength (10%), MPa
≥0.35 ≥0.45
II. Material  Toxicity Room Temperature Toxicity Meets requirements of GJB11.2 and GJB11.3
At-Room-Temperature Smoke and Toxicity Complies with FTPc regulations
III. Fire Protection  Performance (Limiting) Oxygen Index, % ≥32 ≥40
Smoke Density (Dm) (Flameless Mode, Flame Mode) ≤100 ≤200
Flame resistance Self-extinguishes within 1 second after removal from flame source with no melting droplets
Low Flame Spread Meets FTPc regulation requirements
IV. Combustion Performance Material latent heat (combustion heat value), MJ/m² ≤45
V. Construction  Performance Workability Dust-free, easy to cut, easy to package, meeting user construction process requirements
VI. Acoustic  Performance Noise Reduction Coefficient ≥0.6



Video of Polyimide Foam







Advantages of Polyimide Foam Core


Max size: 1.25*2.5m

Flame retardant, A-0 level fire prevention

Ultra-low thermal conductivity (≤ 0.004 (W- m-1-K-1))

Non-absorbent, anti-condensation, non-failure in the presence of water

High and low temperature resistance (-260℃-350℃)

VOC is zero, no smell

Environmentally friendly, non-toxic

Good toughness, good resilience, not easily damaged

Density as light as 5kg/m3

Acid and alkali resistance oil resistance

UV resistance

Good weather resistance

No slagging, no mould

Ultra-low smoke emission, smoke density less than 15


TDS of 8kg/m3 PI Foam for reference



Item Test Methods parameters
Physical and Chemical Properties Apparent density (kg/m3) GB/T6343-2009 8±1KG

Thermal conductivity (W* m-1*K-1) GB/T10295-2008 ≤0.037

Continuous temperature to use recommended value -260°C to 250°C

Moisture absorption rate (humidity 95%, temperature 25℃) GB/T20312-2006 ≤3%

aperture ratio GB/T10799-2008 ≥95%

absorption Standing tone wave test (full band) ≥0.75

Surface insulation ( Ω .cm) GB/t 31838.2-2019 1.21E+16

Electrical strength (kv/mm) ASTM D149-20 1.87

Tensile strength (kPa) ASTM D3574-17 >45

Compression strength (kPa) GB/T6344-2008 4.83kPa (25% deformation)

Thermal decomposition temperature/°C GB/T19466.2-2004 550°C
Toxicity VOC Gas phase mass spectrometer (SGS testing) 0

Toxicity of ambient releases and pyrolysis products 2010FTP Rules Annex 1 Part 2 lower toxicity

smoke density <15

flue gas toxicity fit
Fire Resistance flame retardant UL 94-2013 V0

Limiting oxygen index (%) GB8410-2006 >37


Self-extinguishing time 0 second
Combustion Performance


Burning length 0 mm


droplet no




Applications of Polyimide Insulation Foam 


Aerospace




• Materials exhibiting elasticity, thermal insulation, noise reduction, high/low temperature resistance, and flame retardancy can reduce in-flight incidents

• They play a vital role not only in thermal insulation systems but also in cushioning systems

• Applications: Wing and cabin soundproofing, engine casings, radar antenna protection, space station instrument brackets, fuselage insulation, aircraft piping insulation, aircraft wiring insulation, aerospace structural components





Airline



airline






Marine




warship



• Effectively reduces the weight of the hull, thereby lowering fuel consumption and increasing cargo capacity

• Applications: 

Thermal and acoustic insulation systems for naval vessels;

Pipe insulation

Cabin noise reduction and insulation ventilation pipe insulation

Ceiling noise reduction and muffling




Other Applications


Photoresist

• Available in negative and positive types, achieving sub-micrometre resolution.

When combined with pigments or dyes, it can be used for colour filter films,

significantly simplifying the manufacturing process.



Electro-optic materials

• Employed as passive or active waveguide materials, optical switching materials, etc. Fluorinated polyimides exhibit transparency across the telecommunications wavelength range. Utilising polyimide as the chromophore matrix enhances material stability.


lithium battery

• Thermal insulation: Thermal conductivity below 0.033 W/m·K ensures normal operation of power batteries under extreme heat and cold conditions. Simultaneously, it provides thermal isolation to suppress heat propagation during thermal runaway events.

• Fire resistance: Self-extinguishing upon removal from flame, with ultra-low smoke emission to extend escape time during fire incidents.

• Waterproof and moisture-resistant: Non-absorbent, providing permanent protection against humidity

• Shock absorption: Soft foam exhibits excellent cushioning properties, effectively absorbing stress from battery swelling



Other

• Wear-resistant self-lubrication: for components such as bearings

• Application in wave-transmitting materials, e.g., antenna radomes – a wave-transmitting device serving multiple functions including airflow management, thermal protection, wave transmission, and load-bearing

• Dielectric material: accelerates signal propagation speed, reduces signal interference and inductive coupling, facilitating device miniaturisation and densification.

• Orientation agents for liquid crystal displays: Polyimide holds significant importance as an alignment material in TN-LCD, STN-LCD, TFT-LCD, and future ferroelectric liquid crystal displays

• Polyimide foam serves as impact-absorbing padding in protective helmets, suitable for use within spacecraft living quarters and high-vacuum environments

• Tactical weaponry: employed in bomb bay deceleration load-bearing plates, high-insulation connectors for nozzle thermal sleeves, launch mounts, warhead fuse insulating caps, and high-pressure insulation for tank fuel tanks

• Communication equipment: utilised in relay frames and housings, gyroscope bases, insulating bases for signal transmitters, and flexible printed circuits


Metro


 Building Sound Deadening and Insulation

Battery





Why Choose Our Polyimide Foam?


Aerospace-grade quality control

Stable production capacity

Customizable density and thickness

CNC precision cutting service

OEM & private label support

Fast global shipping

Technical consultation available

We support industrial and aerospace-level project requirements.



Polyimide Foam vs Other Insulation Materials.



Property

Polyimide Foam

PU Foam

Phenolic Foam

Rock Wool

Max Temp

250°C

120°C

150°C

600°C

Cryogenic Resistance

Excellent

Poor

Moderate

Poor

Flame Retardancy

UL94 V0

Needs additive

Good

Non-combustible

Smoke Emission

Very Low

High

Medium

Low

Weight

Ultra-Light

Light

Medium

Heavy

Aerospace Suitable

Yes

No

Limited

No



PI foam


Polyimide foam FAQ



Is polyimide foam fireproof?


Yes. PI foam is inherently flame retardant and meets UL94 V0 and A0 fire rating standards. It is self-extinguishing with zero dripping.


What is the maximum operating temperature?


Continuous service temperature ranges from -260°C to 250°C, with thermal decomposition above 550°C.


Is polyimide foam waterproof?


It has low moisture absorption (<3%) and excellent anti-condensation performance.


What industries use polyimide insulation foam?


Aerospace, aviation, marine, metro systems, high-end construction, battery insulation, and industrial acoustic control.


Can density and thickness be customized?


Yes. Density range from 5–200 kg/m³ and custom thicknesses are available.



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