JLONCell 250 kg/m³ PVC Foam Core

Overview of  PVC Foam Core

JLONCell 250 kg/m³ PVC Foam Core is a structural-grade, closed-cell PVC foam developed for industrial composite applications requiring the highest stiffness, load-bearing capacity, and reinforced structural performance.
It is widely used in heavy-duty industrial FRP sandwich panels, reinforced machine covers, equipment housings, transportation panels, and modular composite structures, helping manufacturers achieve maximum structural integrity while maintaining optimized weight.
With uniform cell structure and precise density control, JLONCell 250 ensures consistent quality for both prototype development and mass production of ultra-high-performance industrial composite panels.

Key Advantages for Industrial FRP Panels

Density: 250 kg/m³

Maximum strength-to-weight ratio

Superior stiffness for heavy-load panels

Closed-cell PVC structure with minimal resin absorption

Stable thickness under vacuum pressure

Easy CNC machining and bonding

Technical Data Sheet (TDS)

For detailed physical and mechanical properties of JLONCell PVC Foam Core,please download the Technical Data Sheet below.

JLONCell PVC foam core TDS.pdf

Typical Mechanical Performance

JLONCell 250 kg/m³ PVC Foam Core provides exceptional compressive and shear strength for ultra-heavy-duty industrial sandwich structures.
It performs reliably under static and dynamic loads, offering outstanding dimensional stability, fatigue resistance, and long-term durability in the most demanding industrial applications.

Suitable Processes:

Hand Lay-up

Vacuum Bagging

Resin Infusion (VARTM / LRTM)

RTM Light

Processing Benefits:

Uniform resin flow during infusion

Minimal thickness variation under vacuum

Easy thermoforming for curved or complex panels

Compatible with polyester, vinyl ester, and epoxy resin systems

Density Selection Guidance (Industrial Use)

JLONCell 250 kg/m³ is typically selected when maximum stiffness and load capacity are required for reinforced industrial applications:

For lightweight panels: JLONCell 45 / 60

For medium-load panels: JLONCell 80 / 100

For high-load panels: JLONCell 130 / 200

For ultra-heavy-duty/reinforced panels: JLONCell 250

This allows engineers to optimize panel performance, weight, and cost for ultra-high-load industrial applications.

Typical Industrial Applications

Ultra-heavy-duty industrial FRP sandwich panels

Reinforced machine housings and covers

Equipment enclosures for extreme load zones

Transportation and truck body panels

Reinforced modular industrial enclosures

Equipment partitions and platforms under maximum loads

Comparison Within JLONCell Series

Compared with JLONCell 200, the 250 kg/m³ grade provides the highest compressive strength and stiffness for ultra-heavy-duty industrial panels.
It is ideal for applications where maximum structural performance is required without compromise.

Quality Control & Supply Capability

Consistent density and thickness control

Stable supply for industrial batch production

Custom sheet sizes and thickness available

Technical support for reinforced FRP sandwich panel design

JLONCell PVC Foam Core is engineered to meet the reliability expectations of industrial composite manufacturers requiring ultra-high-performance structural panels.

FAQ – Industrial PVC Foam Core

Is 250 kg/m³ PVC foam core suitable for ultra-heavy-duty industrial FRP sandwich panels?
Yes. It is used for reinforced panels requiring maximum stiffness and load capacity.

Can JLONCell 250 be used for resin infusion processes?
Yes. Fully compatible with resin infusion, RTM Light, and other vacuum-assisted processes.

What density PVC foam core should be used for reinforced equipment enclosures under extreme loads?
Typically 200–250 kg/m³, depending on stiffness and load requirements.