JLONCell 100 kg/m³ PVC Foam Core

Overview of PVC Foam Core

JLONCell 100 kg/m³ PVC Foam Core is a structural-grade, closed-cell PVC foam core developed for industrial composite applications where higher stiffness, load-bearing capacity, and long-term durability are required.

It is widely used in industrial FRP sandwich panels, equipment housings, machine covers, transportation panels, and modular composite structures, helping manufacturers reduce weight while maintaining reliable mechanical performance.

With controlled density and uniform cell structure, JLONCell 100 ensures consistent quality for both prototype development and mass production of industrial composite panels.

Key Advantages for Industrial FRP Panels

Density: 100 kg/m³

Excellent strength-to-weight ratio

Higher stiffness than 80 kg/m³ grades

Closed-cell PVC structure with low resin absorption

Stable thickness under vacuum pressure

Easy CNC machining and bonding

Technical Data Sheet (TDS)

For detailed physical and mechanical properties of JLONCell PVC Foam Core,please download the Technical Data Sheet below.

JLONCell PVC foam core TDS.pdf

Typical Mechanical Performance

JLONCell 100 kg/m³ PVC Foam Core provides enhanced compressive and shear strength compared to lightweight foam cores, making it suitable for medium- to high-load industrial sandwich structures.

It performs reliably under static loads and repeated mechanical stress, offering good fatigue resistance and dimensional stability in long-term industrial use.

Processing & Manufacturing Notes

JLONCell PVC Foam Core is compatible with common composite manufacturing processes used in industrial FRP panel production.

Suitable Processes

Hand Lay-up

Vacuum Bagging

Resin Infusion (VARTM / LRTM)

RTM Light

Processing Benefits

Uniform resin flow during infusion

Minimal thickness variation under vacuum

Easy thermoforming for curved or complex panels

Compatible with polyester, vinyl ester, and epoxy resin systems

Density Selection Guidance (Industrial Use)

JLONCell 100 kg/m³ is typically selected when higher stiffness and load capacity are required without excessive weight increase:

For lightweight enclosures and covers: JLONCell 60 / 80

For general industrial FRP sandwich panels: JLONCell 100

For high-load or reinforced zones: JLONCell 130 / 200

This allows engineers to optimize panel performance, weight, and cost.

Typical Industrial Applications

Industrial FRP sandwich panels

Composite machine housings and covers

Electrical and control cabinets

Transportation and truck body panels

Modular industrial enclosures

Equipment partitions and platforms

Comparison Within JLONCell Series

Compared with JLONCell 80, the 100 kg/m³ grade offers higher compressive strength and stiffness for load-bearing industrial panels.

Compared with JLONCell 130, it provides better weight efficiency while still meeting most industrial structural requirements.

Quality Control & Supply Capability

Consistent density and thickness control

Stable supply for industrial batch production

Custom sheet sizes and thickness available

Technical support for FRP sandwich panel design

JLONCell PVC Foam Core is engineered to meet the reliability expectations of industrial composite manufacturers.

FAQ – Industrial PVC Foam Core

Is 100 kg/m³ PVC foam core suitable for industrial FRP sandwich panels?
Yes. It is one of the most commonly used densities for medium-load industrial sandwich structures.

Can JLONCell 100 be used for resin infusion processes?
Yes. It is fully compatible with resin infusion and RTM Light processes.

What density PVC foam core should be used for equipment enclosures?
Typically 80–100 kg/m³, depending on stiffness and load requirements.