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JLONCell 200 kg/m³ PVC Foam Core

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Overview of PVC Foam Core



Marine grade PVC foam

JLONCell 200 kg/m³ PVC Foam Core is a structural-grade, closed-cell PVC foam developed for industrial composite applications requiring the highest stiffness and load-bearing capacity.
It is widely used in heavy-duty industrial FRP sandwich panels, machine covers, reinforced equipment housings, transportation panels, and modular composite structures, helping manufacturers maximize structural performance while controlling weight.
With uniform cell structure and precise density control, JLONCell 200 ensures consistent quality for both prototype development and mass production of ultra-high-performance industrial composite panels.

Key Advantages for Industrial FRP Panels


Density: 200 kg/m³

Maximum strength-to-weight ratio

High stiffness for heavy-duty panels

Closed-cell PVC structure with low resin absorption

Stable thickness under vacuum pressure

Easy CNC machining and bonding


Technical Data Sheet (TDS)



For detailed physical and mechanical properties of JLONCell PVC Foam Core,please download the Technical Data Sheet below.


JLONCell PVC foam core TDS.pdf


Typical Mechanical Performance


JLONCell 200 kg/m³ PVC Foam Core provides superior compressive and shear strength for heavy-load industrial sandwich structures.
It performs reliably under static and dynamic loads, offering exceptional dimensional stability, fatigue resistance, and long-term durability in demanding industrial applications.



Suitable Processes:


Hand Lay-up

Vacuum Bagging

Resin Infusion (VARTM / LRTM)

RTM Light



Processing Benefits:


Uniform resin flow during infusion

Minimal thickness variation under vacuum

Easy thermoforming for curved or complex panels

Compatible with polyester, vinyl ester, and epoxy resin systems



Density Selection Guidance (Industrial Use)


JLONCell 200 kg/m³ is selected when maximum stiffness and load capacity are required:

For lightweight panels: JLONCell 45 / 60

For medium-load panels: JLONCell 80 / 100

For high-load or reinforced areas: JLONCell 130 / 200


This allows engineers to optimize panel performance, weight, and cost for ultra-heavy-duty industrial applications.



Typical Industrial Applications


Heavy-duty industrial FRP sandwich panels

Machine housings and covers with reinforced panels

Electrical and control cabinets in heavy-load zones

Transportation and truck body panels

Reinforced modular industrial enclosures

Equipment partitions and platforms under high loads


pvc foam core


Comparison Within JLONCell Series


Compared with JLONCell 130, the 200 kg/m³ grade provides the highest compressive strength and stiffness for heavy-duty industrial panels.
Compared with lighter grades, it maximizes structural performance for ultra-high-load applications while still maintaining reasonable weight efficiency.



Quality Control & Supply Capability


Consistent density and thickness control

Stable supply for industrial batch production

Custom sheet sizes and thickness available

Technical support for reinforced FRP sandwich panel design


JLONCell PVC Foam Core is engineered to meet the reliability expectations of industrial composite manufacturers focusing on ultra-high-performance structural panels.



FAQ – Industrial PVC Foam Core


Is 200 kg/m³ PVC foam core suitable for ultra-heavy-duty industrial FRP sandwich panels?
Yes. It is commonly used for reinforced panels requiring maximum stiffness and load capacity.


Can JLONCell 200 be used for resin infusion processes?
Yes. Fully compatible with resin infusion, RTM Light, and other vacuum-assisted processes.


What density PVC foam core should be used for reinforced equipment enclosures under heavy loads?
Typically 130–200 kg/m³, depending on stiffness and load requirements.



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