JLONCell 60 kg/m³ PVC Foam Core

Overview of PVC Foam Core

JLONCell 60 kg/m³ PVC Foam Core is a lightweight-to-medium structural-grade, closed-cell PVC foam developed for industrial composite applications requiring moderate stiffness and load-bearing capacity.
It is widely used in industrial FRP sandwich panels, machine covers, equipment housings, transportation panels, and modular composite structures, helping manufacturers reduce weight while ensuring reliable mechanical performance.
With uniform cell structure and controlled density, JLONCell 60 ensures consistent quality for both prototype development and mass production of industrial composite panels.

Key Advantages for Industrial FRP Panels

Density: 60 kg/m³

Excellent strength-to-weight ratio

Moderate stiffness suitable for light-to-medium load panels

Closed-cell PVC structure with low resin absorption

Stable thickness under vacuum pressure

Easy CNC machining and bonding

Suitable Processes:

Hand Lay-up

Vacuum Bagging

Resin Infusion (VARTM / LRTM)

RTM Light

Processing Benefits:

Uniform resin flow during infusion

Minimal thickness variation under vacuum

Easy thermoforming for curved or complex panels

Compatible with polyester, vinyl ester, and epoxy resin systems

Density Selection Guidance (Industrial Use)

JLONCell 60 kg/m³ is ideal when moderate stiffness and load capacity are required with a focus on weight reduction:

For ultra-lightweight panels and covers: JLONCell 45

For general industrial FRP sandwich panels: JLONCell 60

For higher-load or reinforced areas: JLONCell 100 / 130

This helps engineers optimize panel weight, performance, and cost efficiently.

Typical Industrial Applications

Industrial FRP sandwich panels

Machine housings and covers

Electrical and control cabinets (medium-load zones)

Transportation and truck body panels (light-to-medium load)

Modular industrial enclosures

Equipment partitions and platforms

Technical Data Sheet (TDS)

For detailed physical and mechanical properties of JLONCell PVC Foam Core,please download the Technical Data Sheet below.

JLONCell PVC foam core TDS.pdf

Quality Control & Supply Capability

Consistent density and thickness control

Stable supply for industrial batch production

Custom sheet sizes and thickness available

Technical support for FRP sandwich panel design

JLONCell PVC Foam Core is engineered to meet the reliability expectations of industrial composite manufacturers balancing weight and strength.

FAQ – Industrial PVC Foam Core

Is 60 kg/m³ PVC foam core suitable for industrial FRP sandwich panels?
Yes. It is commonly selected for general industrial panels with light-to-medium load requirements.

Can JLONCell 60 be used for resin infusion processes?
Yes. It is fully compatible with resin infusion, RTM Light, and other vacuum-assisted processes.

What density PVC foam core should be used for lightweight-to-medium load equipment enclosures?
Typically 45–60 kg/m³, depending on stiffness and load requirements.