JLONCell 80 kg/m³ PVC Foam Core

Overview of PVC Foam Core

JLONCell 80 kg/m³ PVC Foam Core is a structural-grade, closed-cell PVC foam developed for industrial composite applications requiring higher stiffness and moderate-to-high load-bearing capacity.
It is widely used in industrial FRP sandwich panels, machine covers, equipment housings, transportation panels, and modular composite structures, helping manufacturers achieve a balance between panel weight and mechanical performance.
With uniform cell structure and controlled density, JLONCell 80 ensures consistent quality for both prototype development and mass production of industrial composite panels.

Key Advantages for Industrial FRP Panels

Density: 80 kg/m³

High strength-to-weight ratio

Suitable for medium-load industrial panels

Closed-cell PVC structure with low resin absorption

Stable thickness under vacuum pressure

Easy CNC machining and bonding

Typical Mechanical Performance

JLONCell 80 kg/m³ PVC Foam Core offers enhanced compressive and shear strength for medium-load industrial sandwich structures.
It performs reliably under static and dynamic stresses, providing good dimensional stability, fatigue resistance, and long-term durability in industrial use.

Technical Data Sheet (TDS)

For detailed physical and mechanical properties of JLONCell PVC Foam Core,please download the Technical Data Sheet below.

JLONCell PVC foam core TDS.pdf

Suitable Processes:

Hand Lay-up

Vacuum Bagging

Resin Infusion (VARTM / LRTM)

RTM Light

Processing Benefits:

Uniform resin flow during infusion

Minimal thickness variation under vacuum

Easy thermoforming for curved or complex panels

Compatible with polyester, vinyl ester, and epoxy resin systems

Density Selection Guidance (Industrial Use)

JLONCell 80 kg/m³ is typically selected when higher stiffness and load capacity are required without excessive weight increase:

For ultra-lightweight panels: JLONCell 45 / 60

For general industrial FRP sandwich panels: JLONCell 80

For higher-load or reinforced areas: JLONCell 100 / 130

This allows engineers to optimize panel performance, weight, and cost efficiently.

Typical Industrial Applications

Industrial FRP sandwich panels

Machine housings and covers

Electrical and control cabinets (medium-load zones)

Transportation and truck body panels

Modular industrial enclosures

Equipment partitions and platforms

Comparison Within JLONCell Series

Compared with JLONCell 60, the 80 kg/m³ grade provides higher compressive strength and stiffness for medium-load industrial panels.
Compared with JLONCell 100, it offers a lighter panel weight while still meeting most industrial structural requirements.

Quality Control & Supply Capability

Consistent density and thickness control

Stable supply for industrial batch production

Custom sheet sizes and thickness available

Technical support for FRP sandwich panel design

JLONCell PVC Foam Core is engineered to meet the reliability expectations of industrial composite manufacturers seeking balanced performance.

FAQ – Industrial PVC Foam Core

Is 80 kg/m³ PVC foam core suitable for industrial FRP sandwich panels?
Yes. It is commonly used for medium-load panels in industrial applications.

Can JLONCell 80 be used for resin infusion processes?
Yes. Fully compatible with resin infusion, RTM Light, and other vacuum-assisted processes.

What density PVC foam core should be used for medium-load equipment enclosures?
Typically 60–80 kg/m³, depending on stiffness and load requirements.