About Us         Download          Blog         Contact
You are here: Home » Blog » Does Fiberglass Resin Burn? A Complete Guide for Your Composite Applications

Does Fiberglass Resin Burn? A Complete Guide for Your Composite Applications

Views: 0     Author: Site Editor     Publish Time: 2025-11-17      Origin: Site

facebook sharing button
twitter sharing button
line sharing button
wechat sharing button
linkedin sharing button
pinterest sharing button
whatsapp sharing button
sharethis sharing button

When you manufacture, design, or source composite materials, one of your first safety questions is usually: Does fiberglass resin burn?
You might be working on marine parts, wind blades, automotive panels, electrical components, or structural laminates—and you need to understand how your resin behaves under heat or open flame.

This guide gives you a clear, engineering-level explanation in a simple way. You’ll learn what actually burns, how hot your resin can get, how composite materials behave in a fire, and what you can do to improve flame resistance in your projects.



What You Actually Mean by “Fiberglass Resin”


In most composite applications, when you say “fiberglass resin,” you are referring to one of two matrix systems:


Unsaturated Polyester Resin (UPR) — commonly used in marine, automotive, tubs, construction

Epoxy Resin — used in high-performance parts, aerospace, UAVs, sports equipment, wind turbine blades


Fiberglass itself (the reinforcement) is non-combustible.
But the resin matrix is organic, so it determines how your part behaves when exposed to fire.



Does Fiberglass Resin Burn? (Short Answer)


Yes.
Both polyester resin and epoxy resin can burn under high enough heat or direct flame, especially when they are uncured or not formulated with flame-retardant additives.

Here’s how it works:



Fiberglass vs Resin

Uncured resin

Highly flammable.
Contains solvents, styrene, and reactive monomers → catches fire quickly.

Cured resin

Less flammable but still combustible.
It will not ignite easily, but prolonged high heat will cause:


Charring

Smoke generation

Possible ignition

Structural degradation


If you expose your cured composite part to continuous flame, it will eventually burn or decompose.






Temperature Performance: How Hot Before It Burns?

Every resin has its own heat deflection temperature (HDT), glass transition temperature (Tg), and ignition temperature. Typical values:




How Hot Before It Burns

Polyester Resin

HDT: 60–100°C

Tg: 70–110°C

Ignition: ~300°C+


Epoxy Resin

HDT: 90–160°C

Tg: 120–180°C (higher for aerospace-grade systems)

Ignition: ~350°C+


So if your part regularly reaches 120–150°C, you should not rely on standard polyester resin.
For high-temperature environments, you need high-Tg epoxy, FR resin, or specialty matrices.







Why the Resin Gets Hot During Curing


Many users search for “resin burning” because during curing they see smoke or feel the resin heating.

This is normal.

Resin curing is an exothermic chemical reaction.
If you mix too much resin in one batch, heat can build up quickly, giving you the impression the resin is “burning.”


In extreme cases (especially with polyester resin), the reaction can accelerate rapidly, causing:



Heat spikes


Smoking

Yellowing

Cracking

Resin boiling



While this is not open-flame burning, it is a safety risk. You should always mix resin in controlled quantities.



Will Cured Fiberglass Resin Burn?


Yes—cured resin is still a combustible polymer.


When exposed to flame, here’s what your fiberglass laminate will typically do:



It will not melt like thermoplastics.

The glass reinforcement will remain intact.

The resin matrix will char, give off smoke, and eventually ignite.

Structural strength will drop quickly as the matrix decomposes.


This behavior is why many engineering applications require flame-retardant systems rather than standard resin.



How Fiberglass Composite Behaves in a Fire


When you expose a composite part to high heat:


✔ Glass reinforcement


Does not burn

Does not support flame

Provides structural skeleton



✔ Resin matrix


Determines the fire behavior

Can burn, char, drip, or smoke

Failure starts when the resin decomposes



✔ Laminates

Will initially resist flame due to glass content


But once the resin heats past its decomposition point, flame spread increases


For fire-critical applications, non-FR resin is not acceptable.



How You Can Improve Flame Resistance in Your Projects


To improve fire performance, you have several engineering options.


Option 1 — Flame-Retardant Polyester Resin / Epoxy Resin


You can choose:


Halogen-free FR resin

Brominated FR resin

Phosphorus-based flame-retardant systems

UL94 V0-grade matrices


These reduce flame spread and smoke production.



Option 2 — Use High-Temperature Resin (High Tg)


For parts exposed to long-term heat, you should consider:


150°C+ epoxy

180°C+ aerospace-grade epoxy

Benzoxazine resin

Cyanate ester resin (special applications)




Option 3 — Use Flame-Retardant Core Materials


If you use sandwich structures, foam core selection matters.

Many of Jlon’s customers use:


Flame-retardant PET foam

High-temperature PMI foam

CFR-rated grades for railway, wind, and aerospace


These improve fire performance without adding weight.



Option 4 — Add Surface Protection


To further enhance fire behavior, you can apply:

Intumescent coatings

Fire barrier gel coats

Ceramic fiber layers

Fire-retardant skins


Unsaturated-polyester-resin (1)


Applications Where You Must Consider Resin Burning


If you're working in these industries, fire compliance is not optional:



Railway interiors (EN45545)

Automotive & EV battery covers

Marine FRP structures

Wind turbine blades

UAV & aerospace components

Electrical insulation panels

Building & construction panels



In these applications, standard resins will not pass fire testing requirements.



9. Safety Tips When You Work With Fiberglass Resin




Unsaturated-Polyester-Resin

To ensure safety in your workshop or factory:


Store resin away from heat sources


Maintain proper ventilation


Avoid mixing large resin batches


Wear gloves, goggles, and respirators


Use metal containers for waste


Keep fire extinguishers nearby


Never cure resin in a confined space


Uncured resin can ignite easily, so handling and storage matter.






FAQ:Common Questions You May Have


Does fiberglass resin catch fire while curing?

It can overheat during curing, but it usually does not ignite unless contaminated or overheated significantly.


Is fiberglass resin heat resistant?

Standard resin is not. High-temperature grades and FR grades are needed.


Does epoxy resin burn?

Yes—epoxy is combustible above its decomposition temperature.


Can fiberglass melt?

The glass fibers do not melt until ~800°C+, but the resin burns far earlier.


What resin should you use for flame-critical applications?

A flame-retardant, certified resin designed for UL94, EN45545, ASTM E84, or other regulatory standards.



Conclusion:Choosing the Right Resin for Fire Safety


Fiberglass resin can burn, but depending on your application, you can significantly improve fire behavior by choosing the right resin system, reinforcement, and core materials.

If your project requires fire-retardant resin, high-temperature composite materials, or engineering support, you can reach out to Jlon.
We help you select the right matrix system and composite structure based on your fire-safety requirements.


Contact us

Consult Your Fiberglass Expert

We help you avoid the pitfalls to deliver the quality and value your PVC Foam Core need, on-time and on-budget.
Get In Touch
+8619306129712
NO.2-608 FUHANYUAN,TAIHU RD, CHANGZHOU,JIANGSU ,CHINA
Products
Application
Quick Links
COPYRIGHT © 2024 CHANGZHOU JLON COMPOSITE CO., LTD. ALL RIGHTS RESERVED.